Title: Test Tank Operator-Tier 1

FLSA: Non-Exempt

General Summary:

Test Tank Operator is responsible for verifying,
repairing, and tracking leaks and defects; ensuring the overall quality of
coil(s); labeling coils appropriately; before sending to the next process.
Leads, monitors, and motivates everyone within the testing area by creating an
environment that promotes positive communication, demonstrates flexibility and
teamwork.

Principal Duties &
Responsibilities:

·        
Complete all safety inspections including crane, clamps, chucks,
etc. to maintain compliance for corporate or regulatory items. Documenting and
communicating any non-compliance items – taking them out of service until
compliance is met.

·        
Identify and prioritize what coils are to be tested first based on
letter code priority and ship date to customer.

·        
Install MPTs, caps, and Schrader on coils called out on the BOMs,
communicating any changes that need to be made.

·        
Attach clamps to coil using proper clamp placement to coil
depending on size and weight to maintain weight distribution

·        
Submerge coil, using crane, into test tank observing submerged
coil to look for air bubbles indicating a possible leak (if leak is present,
braze area and re-submerge)

·        
Properly pressurize coils to specified PSI on paperwork and attach
air lines for pressurizing ensuring chucks or hoses are properly fitted.

·        
Use pressure decay system for DX and Condenser coils by hooking
coils to VTI system choosing the correct program to fill the coil to specified
PSI, maintaining that PSI for the appropriate amount of time

·        
Using Inficon helium sniffer, understanding the usage of high and
low flow settings to accurately pinpoint and determine if leaks are present

·        
Visually inspect coil components for defects

·        
Properly label the coil per customer requirements – customer
label, airflow direction, QA label, etc.

·        
Track coils using logs and enter into leak database

·        
Perform and record any PMs to equipment being used, changing
filters, troubleshooting, and problem solving

·        
Ensure equipment settings are adjusted as needed based upon
functionality and visual conditions of the torch

·        
Ability to braze the coil joints, adapters, or connections so that
they are leak-free, in efforts to correct leaks

·        
Practice exceptional housekeeping

·        
Primary Trainer & Mentor for team members

·        
Communicates recommended process improvements to maintenance &
engineering and has the ability to troubleshoot

Job Qualifications:

·        
Quality issues must be less than 10%

·        
Detail-oriented

·        
Work independently with minimum direction

·        
Blueprint reading skills

·        
Computer skills

·        
The ability to understand and convert decimals and fractions

·        
Excellent communication skills

·        
Excellent attitude

·        
Excellent work ethic

·        
Team player with the ability to collaborate with a cross
functional team

·        
Mentor for team members

·        
Critical thinking skills required

Physical Requirements for the
job

·        
Ability to move at least 50lbs

·        
Ability to stand and use hand tools 8-10hrs per day

·        
Wear the necessary PPE for the position

Special Notation

·        
The preceding statements are intended to describe the general
nature and level of work being performed by people in this position. This is
not intended to be construed as an exhaustive list of all responsibilities,
duties, and skills.