Summary
The senior engineer for Maintenance Team will be responsible for troubleshooting and Programming robot application, conveyor system, equipment and process/equipment monitoring systems
Essential Functions (To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.
Preventive Maintenance:
- Develop and implement Total Productive Maintenance (TPM) processes.
- Create and manage maintenance activities in the SAP system.
- Design and implement maintenance schedules to minimize equipment downtime.
- Perform regular inspections, lubrication, calibration, and adjustments on machinery and equipment.
- Identify potential issues and conduct proactive maintenance to avoid breakdowns.
- Analyze machine downtime logs on a daily basis and develop plans to reduce downtime (MTTR).
- Create and implement plans to improve Mean Time Between Failures (MTBF).
Troubleshooting and Repair:
- Diagnose and repair faults in machinery, electrical systems, and mechanical components.
- Conduct a thorough analysis of machine failures and prepare detailed failure reports.
- Provide both temporary and permanent solutions to the technician team for machine failures.
- Respond swiftly to machine failures to minimize production downtime.
- Perform corrective and emergency repairs to restore equipment to full functionality.
- Oversee maintenance and repairs across three types of production lines.
Continuous Improvement:
- Identify areas for improvement in production efficiency and equipment performance.
- Implement modifications to enhance machine reliability, improve performance, and reduce costs.
- Collaborate with production and engineering teams to optimize processes.
Collaboration:
- Work closely with the production, engineering, and quality control teams to ensure smooth operation.
- Provide technical support and training to operators on proper machine handling and maintenance procedures.
- Manage GR (Goods Receipt) and GI (Goods Issue) in the SAP system.
- Create emergency contact procedures for each machine failure.
- Emergency contact centre up and running
Cost Management:
- Assist in managing budgets for maintenance activities and spare parts inventory.
- Identify cost-effective solutions for repairs, maintenance, and equipment upgrades
Supervisory Responsibilities: Yes
Basic Qualifications (The requirements listed below are representative of the knowledge, skills, and/or ability required and preferred for this position.)
Required Education & Experience:
- Bachelor's Degree in Mechanical and Electrical Engineering
- 5+ years of experience with industrial maintenance
- Hands-on experience with troubleshooting
Required Knowledge, Skills, & Abilities:
- Excellent troubleshooting and analytical skills.
- Strong understanding of machinery, electrical systems, hydraulic and pneumatic systems, and automation processes.
- Previous experience in maintenance engineering or a technical role within the manufacturing industry.
- Ability to prioritize and organize tasks to achieve timely results
- Excellent written and verbal communication skills
- Proficiency in the Microsoft Office Suite
- Excellent written and verbal communication skill
Preferred Education & Experience:
- Automotive manufacturing experience
- Automated serial production line
- Yaskawa robot experience
- Experience with SAP and MES.
- Experience with PLC especially siemens
Certificates, Licenses, and Registrations: None
Working Conditions
- 70% on the production floor, 30% in the office
- Extensive walking and standing on the production floor
- Occasional bending and stooping
After completing a temporary period on 1st shift, this position will shift to 2nd shift