Essential Duties and Responsibilities

· Lead advanced troubleshooting and repair of complex electrical, PLC-controlled, hydraulic, and pneumatic systems.

· Support and maintain automated manufacturing systems, including PLCs, robotics, HMIs, and safety circuits.

· Monitor, troubleshoot, and diagnose PLC-controlled processes locally and remotely via secure VPN connections.

· Edit, troubleshoot, and optimize PLC ladder logic and automation handshaking between equipment.

· Support robotic operations and integration, including Panasonic and Motoman robotic systems interfaced with PLCs.

· Troubleshoot and repair electrical systems using schematics, multimeters, amp probes, and insulation testers (Megger).

· Evaluate equipment performance and implement continuous improvement modifications to improve safety, reliability, and efficiency.

· Perform root-cause analysis and implement permanent corrective actions for recurring equipment issues.

· Support production line repairs and breakdowns involving electrical, hydraulic, pneumatic, and robotic systems.

· Identify, source, and implement suitable replacement parts for obsolete or unsupported equipment.

· Support new equipment installation, commissioning, diagnostics, and validation.

· Maintain detailed documentation, work logs, PM schedules, and equipment updates within the CMMS.

· Serve as a technical mentor and subject-matter expert for Maintenance Technician I and II employees.

· Perform all work in compliance with company safety policies, including Arc Flash, Lockout/Tagout (LOTO), Confined Space, and Fall Protection requirements.

· Provide own required tools and work mandatory overtime as required.

· Perform additional duties as assigned.

Equipment & Technology Proficiency (Technician III)

Expert-level proficiency with advanced industrial systems and equipment, including:

· Automation & Controls: PLCs, HMIs, safety relays, sensors, encoders, light curtains, and control networks

· PLC Platforms: ABB, Mitsubishi, Allen-Bradley, Direct Logic, Control Technology Corporation

· Robotics & Automation: Industrial robotic cells including Panasonic and Motoman integration

· Drives & Motion Control: Servo systems, variable frequency drives (VFDs), motors, and feedback devices

· Electrical Systems: Control panels, electrical circuit design, wiring, diagnostics, and troubleshooting

· Presses & Fabrication Equipment: Mechanical and hydraulic presses, press brakes, punches, and shears

· Laser Equipment: CNC laser cutting systems and supporting automation

· Mechanical Systems: Pumps, compressors, bearings, gearboxes, and drive assemblies

· Hydraulic & Pneumatic Systems: Valves, cylinders, regulators, and control circuits

· Welding & Fabrication: Light fabrication, welding, cutting, and hand tool use

· Computer Systems: CMMS, PLC programming software, diagnostics tools, and industrial networking

Qualifications

Education

· High school diploma or equivalent required.

· Technical degree, advanced apprenticeship, or equivalent industrial automation experience preferred.

Experience

· Extensive experience in industrial maintenance with advanced automation, PLC, and robotic systems.

Knowledge, Skills, & Abilities

· Advanced ability to troubleshoot and modify PLC ladder logic and automation systems.

· Proven experience with electrical control panel wiring and system design per electrical schematics.

· Advanced troubleshooting of servo systems, VFDs, sensors, motors, and safety devices.

· Strong predictive and preventive maintenance expertise.

· Ability to commission, diagnose, and optimize new and existing automated equipment.

· Proficient in reading and interpreting electrical schematics, ladder logic, blueprints, and technical manuals.

· Ability to work independently with minimal supervision on the majority of tasks.

· Strong root-cause analysis and problem-solving skills.

· Excellent documentation, record-keeping, and PM program development skills.

· Effective verbal and written communication skills across all organizational levels.

· Ability to train, mentor, and develop other maintenance technicians.

· Strong sense of urgency, accountability, and professionalism.

· Basic math proficiency.

Core Competencies

· Advanced Troubleshooting: Electrical, PLC, robotic, pneumatic, and hydraulic systems

· Automation Expertise: PLC programming, robotics integration, and controls diagnostics

· Mentorship: Technical leadership and training of maintenance personnel

· Independence: Performs complex tasks with little to no supervision

· Professionalism: Strong organizational, communication, and cross-functional collaboration skills

Training & Certifications

Required / Company-Provided Training Includes (but is not limited to):

· New Hire Orientation

· Lockout/Tagout (LOTO)

· Forklift and Utility Vehicle Operation

· Aerial Lifts (Boom, Scissor, Manlift, Forklift)

· Overhead Crane Operations

· Arc Flash, Confined Space, and Fall Protection Training

Working Conditions & Physical Requirements

Employees must be able to meet the physical demands of the position as outlined in the Maintenance Physical Demands Checklist, with or without reasonable accommodation.