Description
Summary (Position Description): The Programming Controls Engineer is responsible for the design, programming, testing, and implementation of industrial control systems. This role involves PLC and HMI programming, configuring communication platforms, testing control systems, producing documentation, and assisting with project commissioning and training. The engineer will also integrate related equipment, troubleshoot electromechanical systems, and ensure compliance with industry standards. The position requires technical proficiency in control systems, strong problem-solving skills, and the ability to work in various industrial environments, including refrigeration, HVAC, and energy systems.
Weighted Essential Duties and Tasks:
Use: R- Rarely, O-Occasionally, F-Frequently, C-Constantly
- Perform PLC and HMI programming, including logic development, testing, and verification
- Configure communication platforms such as TCP/IP, Modbus RTU, Profinet, and Ethernet/IP
- Conduct testing and validation of control systems before deployment
- Create and maintain documentation, including functional descriptions and engineering summaries
- Provide hardware selection, circuit design, and sensor engineering support
- Assist in project commissioning, startup, and training
- Troubleshoot and resolve control system issues remotely and on-site
- Develop expertise in integrating related equipment, including screw compressor microprocessor panels and refrigeration systems
- Maintain industry knowledge through self-study and training
- Generate device lists, I/O lists, and sensor ranges from P&ID diagrams
- Support enterprise networking and integration with industrial equipment
- Complete weekly reports, project documentation, and timesheets
- Travel to project sites for commissioning and support
Competencies (Knowledge, Skills & Abilities):
- Strong problem-solving and analytical skills to diagnose and resolve control system issues.
- Proficiency in industrial automation and control system design.
- Ability to work independently and manage multiple projects simultaneously.
- Strong attention to detail and ability to produce accurate documentation.
- Excellent interpersonal and teamwork skills to collaborate with engineers, technicians, and customers.
- Effective time management and organizational skills.
- Strong written and verbal com
- Familiarity with safety protocols and best practices in industrial automation environments, communication skills, particularly in technical documentation and reporting.
- Ability to adapt to new technologies and continuously improve technical knowledge.
Requirements
Requirements:
- Bachelor’s degree in electrical engineering, Mechanical Engineering, Computer Science, or a related field.
- Minimum of 3-5 years of experience in industrial automation, controls engineering, or a related field.
- Experience with PLC and HMI programming using Allen Bradley, GE, Opto 22, FactoryTalk, or Wonderware.
- Hands-on experience with industrial control system design, including sensors, circuit design, and networking.
- Strong understanding of communication protocols such as TCP/IP, Modbus RTU, Profaned, and Ethernet/IP.
- Ability to read and interpret electrical schematics, P&ID diagrams, and technical drawings.
- Experience with variable speed drives and integration with industrial equipment.
- Strong troubleshooting and diagnostic skills for electromechanical systems.
- Willingness to travel for on-site commissioning, start-up support, and training.
- Ability to work in industrial environments with varying conditions, including freezers and rooftops.
- Strong documentation and reporting skills to create functional descriptions, engineering summaries, and project documentation.
- Commitment to continuous learning and staying updated on industry trends and emerging technologies.