Posted 1mo ago

Product Development/Design Engineer -Testing & Validation

@ American BOA
Cumming, Georgia, United States
OnsiteFull Time
Responsibilities:Lead design, Lead testing, Travel for reviews
Requirements Summary:Bachelor’s in Mechanical Engineering; CAD/CAE (SolidWorks);1-3 years experience preferred; travel up to 25%; strong communication and teamwork.
Technical Tools Mentioned:SolidWorks, GD&T, EPDM, BOM management, APQP, DVP&R, PPAP, CAx
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Job Description
Summary
Drive innovation in stainless steel bellows design for light and heavy vehicles. As the product owner, you will lead design, development, and validation efforts—using a mix of hands-on testing, data analysis, and advanced engineering tools to create durable, high-performance components. You’ll work locally and globally, collaborate with OEM partners, and ensure our products meet the toughest customer and industry standards.
 
Key Responsibilities
Product Design
  • Collaborate across engineering, quality, manufacturing, and program management to lead new product development from concept to launch.
  • Use SolidWorks to design flex joints and related assemblies; apply GD&T and tolerance analysis for manufacturability.
  • Create accurate 2D drawings, 3D models, and BOMs; manage design data in EPDM.
  • Interpret customer data to drive design decisions; support APQP with prototypes and technical analysis.
  • Identify opportunities to improve products, processes, and technologies.
Testing & Validation
  • Lead durability testing of heavy- and light-vehicle stainless steel bellows for intake, exhaust, and on-engine applications.
  • Plan and execute vehicle measurements at OEM proving grounds; manage data acquisition aligned with customer schedules.
  • Design and implement custom test fixtures, ensuring all measurement equipment is calibrated and maintained.
  • Analyze test data, assess risks, and provide clear, actionable feedback to internal teams and customers.
  • Maintain DVP&R and DFMEA documents for all new products.
  • Support continuous improvement of test methods, equipment, and product durability.
  • Travel to customer sites for design reviews, technical presentations, and testing (domestic & international, ~25%).
Additional Support
  • Assist in lab testing: vibration, corrosion, fatigue, and root cause analysis.
  • Contribute to benchmarking and R&D projects for new technologies.

 

 
Qualifications
Required:
  • Bachelor’s degree in Mechanical Engineering (or related).
  • Strong critical thinking and problem-solving skills.
  • Self-driven, organized, and detail oriented.
  • Ability to present to both technical and non-technical audiences.
  • CAD/CAE proficiency, particularly SolidWorks.
  • Excellent collaboration and communication skills.
  • Willingness to travel up to 25% domestically and internationally.
Preferred:
  • 2–3 years SolidWorks experience (parametric/automated design).
  • Experience with FMEA, DVP&R, PPAP, GD&T, and Design for Manufacturability.
  • Knowledge of welding, metal forming, fatigue, NVH, and vehicle powertrain.
  • Familiarity with EPDM, SAP, and statistical failure analysis.
  • Hands-on experience with data acquisition and vibration analysis.
Why Join Us?
At American Boa, you’ll work on cutting-edge automotive components that keep the world moving. You’ll be part of a collaborative team where your ideas directly impact product performance, quality, and innovation. If you’re passionate about engineering, love seeing designs come to life, and want to make a measurable difference, this is your opportunity.